Full
functionality:
The hole detection must cover the entire area.
Observation of the wall of the microscopic visual stencil;
Direct measurement of the thickness of the stepped stencil;
High-precision tension measurement scheme;
Check for poor hole drilling on the entire panel;
Automatic inspection of
frame deformation;
Laser distance measurement function + Side camera thickness inspection function;
High precision:
Conceptual design of high-precision measurement equipment;
Full high-precision marble platform + gantry structure;
Full linear motor drive + 3 grating scale closed-loop positioning;
High-precision, high-speed non-contact optical encoders;
Full closed-loop end-effector coordinate feedback positioning technology;
Full-panel scanning detection technology (for detecting perforations, damages
and deformations of stencil);
High-resolution imported camera, with a maximum resolution of up to 100 million
pixels;
Track-type steel mesh clamping and transportation structure, and automatic
connection.
Advanced Technology Research
Function:
Virtual printing comparison function;
Comparison and analysis of stencil GERBER
products;
PCB GERBER comparison analysis;
Physical scanning and comparison of PCB pads, as well as GERBER generation;
Physical scanning, inspection and comparison of the stencil.
The above four points are all analyzed through comprehensive comparison.
Automatic Stencil inspection machine parameter table |
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|
SN
|
Type
|
Item
|
Sinhovo
|
|||
| 1 |
Brand
|
Time to market
|
The world's first in 2011
|
|||
| 2 |
Inspection specification
|
Model
|
SG800L | SG830 | ||
| 3 | Model description |
12 million pixel
|
12 million pixel
|
|||
| 4 |
Inspection purpose
|
New Stencil opening accuracy, quality inspection, old Stencil cleaning
effect detection, foreign object detection, tension measurement, Stencil
precision comparison, thickness measurement
|
||||
| 5 |
Inspection content
|
Position, size, precision, foreign body, tension, burr, porous
|
||||
| 6 |
Full board multi-hole inspection
|
Full plate multi-hole inspection
|
||||
| 7 |
inspection speed
|
0.7~1.2s/FOV | 0.7~1.2s/FOV | |||
| 8 |
Inspection accuracy
|
Dimensional measurement accuracy
|
±4.6~6.9μm (one pixel) GR&<5%
|
±3.45~6.9μm (one pixel) GR&R<5%
|
||
| 9 |
Area measurement accuracy
|
±1%，GR&R<5% | ||||
| 10 |
Position accuracy
|
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm
|
||||
| 11 |
Locate the sampling location
|
Moving structure end sampling
|
||||
| 12 |
Motor positioning mode
|
Absolute static sampling
|
||||
| 13 |
Tension detection
|
High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm,
tension range: 0~60N~100N
（Calibrate and zero using equipment internal devices）
|
||||
| 14 |
Minimμm detection opening
|
50*50μm (by 4.6μm) 80*80μm(by 6.9μm) |
40*40μm (by3.45μm)
80*80μm(by 6.9μm) |
|||
| 15 |
Minimum detection distance
|
40μm (by 4.6μm) 80μm (by 6.9μm) |
30μm (by 3.45μm) 80μm (by 6.9μm) |
|||
| 16 |
Maximum detection opening
|
12mm*8mm (by 4.6μm) 18mm*10mm (by 6.9μm) |
9mm*6mm (by3.45μm) 18mm*10mm (by 6.9μm) |
|||
| 17 |
Maximum number of detection openings
|
1 million
|
1.2 million
|
|||
| 18 |
Optical system
|
Camera
|
12 megapixel camera
|
12 mega pixel camera（Optional 25 million pixels）
|
||
| 19 |
Lens
|
12M Custom double-sided telecentric optical lens
|
12M Custom double-sided telecentric optical lens
|
|||
| 20 |
Top lighting
|
Ring LED top light, coaxial LED light source
|
||||
| 21 |
Bottom lighting
|
High power green light coaxial LED light
|
||||
| 22 |
Resolution
|
4.6~6.9μm/pixel | 3.45~6.9μm/pixel | |||
| 23 |
Equipment measurement resolution
|
0.2μm | 0.2μm | |||
| 24 |
Automatic laser focus, ranging
|
Automatic laser focus ranging function
|
||||
| 25 |
FOV size
|
18*14mm(by 4.6μm) 28*21mm(by 6.9μm) |
14*10mm(by 3.45μm) 18*14mm(by4.6μm) 28*21mm(by 6.9μm) |
|||
| 26 |
Stencil specification
|
Maximμm frame size
|
<800*1200*45mm <740*1200*45mm | |||
| 27 |
Maximμm measurement range
|
610*680mm | ||||
| 28 |
Equipment Specifications
|
（L*W*H）Dimensions | <1300*1600*1700mm <1320*1510*1620mm | |||
| 29 |
Weight
|
1300KG | ||||
| 30 |
Equipment structure
|
Full marble platform, guaranteed by high-precision measurement
|
||||
| 31 |
Gantry structure
|
Full marble platform
|
||||
| 32 |
Transmission system
|
Linear motor+3 Grating ruler closed-loop control、grating scale resolution
±1μm
|
||||
| 33 |
Computer
|
Operating system
|
Windows 7/10 X64 Professional Edition
|
|||
| 34 |
Computer monitor
|
I7 CPU, 64G RAM, 2TB+500G SSD, 2G VRAM GPU、22' LCD
|
I7、96G、4TB+500G、4G Graphics card 22' LCD screen
|
|||
| 35 |
Software function
|
Programming mode
|
Gerber file programming, CAD import
|
|||
| 36 |
Gerber file read time
|
Within 200,000 holes: 0.3S | Within 200,000 holes: 3S | |||
| 37 |
Gerber file operation response time
|
Within 200,000 holes: 0.3S | Within 200,000 holes: 0.3S | |||
| 38 |
Programming time
|
Within 10000 holes：1 to 5 minutes
|
||||
| 39 |
Offline programming
|
Offline programming
|
||||
| 40 |
Automatic programming
|
It has automatic programming and remote automatic programming functions
|
||||
| 41 | Gerber file | RS-274、RS-274X | ||||
| 42 |
Model switching time
|
Less than 2 minutes, you can read the program by barcode/RF
|
||||
| 43 |
Main algorithm
|
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening
and the actual Geber by vector image algorithm
|
||||
| 44 |
Device inspection mode
|
Offline inspection
|
||||
| 45 |
Special function
|
Open hole wall quality observation
|
Microscopic observation
|
|||
| 46 |
inspection content selection
|
inspection content and parameters can be selected according to size, type,
A/R, W/T parameters
|
||||
| 47 |
inspection method
|
Multiple detection modes and inspection level settings
Different components can be individually defined and inspectioned at the
component level，Including area, size, position, tension, etc
|
||||
| 48 |
Detection database
|
Save program name, barcode, operator, opening area, size, coordinates,
offset, tension data, images, etc.
|
||||
| 49 |
User rights
|
User privilege levels can be defined according to customer needs
|
||||
| 50 |
Connected to the company's internal system
|
Support data uploading, custom data interface, data structure,
communication method as required
|
||||
| 51 |
Stencil barcode scanning function
|
Reading programs and managing data by scanning steel mesh barcodes
|
||||
| 52 |
Stencil Gerber contrast PCB Gerber function
|
Stencil GERBER and PCB Gerber comparison function to check the correctness
of Stencil GERBER
|
||||
| 53 |
Stencil information management system
|
Optional items,Can be modified and customized as required
|
||||
| 54 |
Stencil history
|
File mode records inspection process and result data, and can view
inspection results offline
|
||||
| 55 |
SPC data statistics software
|
Position,area, size, SPC data analysis, summary reports, CPK&Grr
accuracy reports, scatter charts, expansion and contraction coefficients, and
other data and charts
|
||||
| 56 |
Equipment demand condition
|
Voltage
|
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
|
|||
| 57 |
Air pressure
|
0.4Mpa~0.55Mpa | ||||
| 58 |
Does vibration affect accuracy?
|
Class A vibration below 50DB does not affect
|
||||
| 59 |
Equipment service
|
Warranty period
|
One year warranty
|
|||
| 60 |
Equipment calibration cycle
|
Corrected after one year or after mobile device
|
||||
| 61 |
Software upgrade service
|
Standard software lifetime free upgrade
|
||||
| 62 |
Service support
|
7*24, response within 4 hours
|
||||
| 63 |
Spare parts warehouse
|
Shenzhen, Suzhou, Chongqing, Taiwan, Vietnam spare parts warehouses
|
||||
|
* Due to technical updates, the above parameters may differ slightly from
the actual equipment，The final interpretation right belongs to the
manufacturer.
|
||||||
| Optional functions and configuration items | ||||||
| 1 |
Optional functions and configuration items
|
Stencil Information Management Software System
|
Optional, which can achieve data based and intelligent software management
of the entire chain of information of the stencil and can be modified and
customized as required
|
|||
| 2 |
Intelligent stencil storage management cabinet
|
An intelligent stencil storage and management cabinet can be selected to
cooperate with the stencil management system to fully intelligently store,
manage, record, and trace the stencil
|
||||
| 3 |
3D Stencil Thickness Measurement
|
Microscopically measure the thickness and quality of the stencil and
stepped stencil hole wall, and can directly observe the cross section of the
opening
Detection resolution: 0.4μm, measurement accuracy: ±2μm;
|
||||
| 4 |
Secs gem system docking
|
Secs gem system docking
|
||||
| 5 |
PCB pad sampling and detection function
|
The PCB pad can be detected, checked and adjusted for the point, size, and
position. The virtual printing technology checks the GERBER file, the
stencil, and the actual PCB, scans it online, and completes it offline
|
||||
| 6 |
25million pixel models
|
Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the
minimum 35μm opening, the minimum 12μm or more damaged, porous
|
||||
| 7 |
Large size model
|
Optional Support net frame below 1200*900*60mm, detection range:
780*980mm
Larger size products need to be customized
|
||||
| 8 |
Scraper straightness check function
|
Optional special inspectioning
fixture customized according to the model and shape of the scraper
|
||||
| 9 |
Automatic stencil width adjustment and clamping mechanism
|
Optional Automatic stencil width adjustment and clamping mechanism
Optional stencil automatic clamping rail function
The standard version is the natural placement stencil mode, which has the
following advantages:
1. It can directly measure the deformation and warpage of the stencil frame
2. It can measure the tension in the natural state
3. It has the self zeroing and correction function of the tensiometer
4. It does not need to adjust the width to adapt to different sizes of
stencil
|
||||
| 10 |
Stencil Deformation Scanning Detection
|
Scanning detection of stencil deformation
|
||||
| 11 |
Fixture warpage detection
|
Custom Automatic laser inspection fixture flatness
|
||||
| 12 |
Flatness detection of frame
|
Customized Automatic laser detection of the flatness of the mesh frame
|
||||
| 13 |
High precision calibration glass block
|
High-precision calibration glass block, can automatically calibrate the
equipment according to the program, the comprehensive accuracy of the glass
plate is less than 5um
|
||||
