Full
functionality:
The hole detection must cover the entire area.
Observation of the wall of the microscopic visual Stencil ;
Direct measurement of the thickness of the stepped Stencil ;
High-precision tension measurement scheme;
Check for poor hole drilling throughout the board;
High precision:
Conceptual design of high-precision measurement equipment;
Marble platform, fully cast gantry structure;
High-precision and high-speed grating scale feedback positioning;
Three grating scales, full closed-loop coordinate positioning technology;
Full-panel scanning inspection technology (for detecting perforations, damages
and deformations of Stencil);
High-resolution imported cameras and lenses;
Process Research Window:
Virtual Printing Function:
Comparison and analysis of Stencil
GERBER
products;
PCB GERBER comparison analysis;
Physical scanning and comparison of PCB;
Physical scanning, inspection and comparison of the Stencil.
The above four points are all analyzed through comprehensive comparison.
| Automatic Stencil Inspection Machine Technical Parameters | ||||||
|
SN
|
Type
|
Item
|
SINHOVO
|
|||
| 1 |
Brand
|
SINHOVO
|
World's first in 2011
|
|||
| 2 |
General Information
|
Model
|
T80 series | |||
| 3 | Model description | 12 million pixels | ||||
| 4 |
Model description
|
New stencil opening accuracy, quality
inspection, old stencil cleaning effect inspection, foreign object
inspection, tension measurement, stencil accuracy comparison, etc.
|
||||
| 5 |
Inspection content
|
position, size, quantity, foreign
objects, tension, burrs, extra holes
|
||||
| 6 |
Multi-bore inspection
|
Full plate multi-bore inspection
|
||||
| 7 |
Inspection speed
|
0.7~1s/FOV | ||||
| 8 |
Inspection accuracy
|
Dimensional measurement accuracy
|
±5~6.9μm (one pixel) GR&<5%
|
|||
| 9 |
Area measurement accuracy
|
±3%，GR&R<5% | ||||
| 10 |
Position accuracy
|
GR&R <5%, grating scale
resolution ±1μm, Positioning Accuracy: ±10μm
|
||||
| 11 |
Locate the sampling location
|
Moving structure end sampling
|
||||
| 12 |
Motor positioning method
|
Absolute static sampling
|
||||
| 13 |
Tension inspection
|
High-precision tensiometer, automatic
multi-position testing, Accuracy: ±1N.cm, tension range: 0~60N (Use the
internal device of the equipment to calibrate and zero)
|
||||
| 14 |
Minimal inspection opening
|
80μm * 80μm | ||||
| 15 |
Minimum inspection distance between
apertures
|
80μm | ||||
| 16 |
Maximum inspection opening
|
17m * 10mm (by 6.9μm) | ||||
| 17 |
Maximum number of inspection opening
|
500000 | ||||
| 18 | Optical system |
camera
|
12 mega pixel camera
|
|||
| 19 |
lens
|
12M Custom double-sided telecentric
optical lens
|
||||
| 20 |
Top lighting
|
Ring LED top light, coaxial LED light
source
|
||||
| 21 |
Bottom lighting
|
High power green light coaxial LED
light
|
||||
| 22 |
Resolution
|
5~6.9μm/pixel | ||||
| 23 |
Equipment inspection resolution
|
0.5μm | ||||
| 24 |
Automatic laser focusing and ranging
|
Automatic laser focus ranging function
|
||||
| 25 |
FOV size
|
16.9*13.9mm~22*17mm | ||||
| 26 |
Stencil specifications
|
Maximum frame size
|
813*813*50mm | |||
| Stencil placement method | Glass platform natural placement | |||||
| 27 |
Maximum Inspection area
|
570mm*570mm | ||||
| 28 |
Equipment specifications
|
External dimension (L*W*H) | 1260*1400*1570mm | |||
| 29 |
Weight
|
<1000KG | ||||
| 30 |
Equipment structure
|
Full zero zero level marble platform,
high-precision measurement guarantee
|
||||
| 31 |
Gantry structure
|
All zero zero grade marble
|
||||
| 32 |
Transmission system
|
DC motor + 3 grating scale closed-loop
control, grating ruler resolution ± 1μm
|
||||
| 33 |
Computer
|
Operating system
|
Windows 10 X64 Professional
|
|||
| 34 |
Computer、monitor
|
I7 CPU, 32-64G RAM, 2TB+500G SSD, 2G
VRAM GPU、22' LCD screen
|
||||
| 35 |
Software function
|
Programming method
|
Gerber file programming, CAD import
|
|||
| 36 |
Gerber file read time
|
Within 200,000 holes: 5S | ||||
| 37 |
Gerber file operation response time
|
Within 200,000 holes: 0.3S | ||||
| 38 |
Programming time
|
Fastest 5 seconds, within 10,000
holes: 2~5 minutes
|
||||
| 39 |
Offline programming
|
Offline programming
|
||||
| 40 |
Automatic programming
|
Automatic programming and remote
automatic programming functions available
|
||||
| 41 | Gerber file | RS-274、RS-274X | ||||
| 42 |
Model switching time
|
Less than 2 minutes, can be read by
barcode/RF program
|
||||
| 43 |
Main algorithms
|
The coordinate position is calculated
by MARK correction, and the geometric position and size difference between
the opening and the actual Geber is calculated by vector image algorithm
|
||||
| 44 |
Device test mode
|
Offline testing
|
||||
| 45 |
Test content selection
|
Can be Selected according to A/R , W/T
|
||||
| 46 |
Test method
|
Multiple detection modes and test
level settings Different components can be individually defined and tested at
component levels, including area, size, position, tension, etc.
|
||||
| 47 |
Database for detection
|
Save program name, barcode, operator,
hole area, size, coordinates, offset, tension data, images, etc
|
||||
| 48 |
User permission
|
User permission levels can be defined
according to customer requirements
|
||||
| 49 |
Connection with other systems
|
Data upload available for MES.
Customizable interfaces with customized protocols, data structures, and
methods of transmission
|
||||
| 50 |
Stencil barcode scanning function
|
Reading programs and managing data by
scanning stencil barcodes
|
||||
| 51 |
Gerber Comparison
|
The stencil GERBER and PCB Gerber
comparison function can check the correctness of the stencil GERBER
|
||||
| 52 |
Historical records of stencil
|
All stencil‘s inspections and results
will be recorded as files. The files can be viewed offline.
|
||||
| 53 |
SPC Data Statistics Software
|
Basic information, position, area,
size, thickness, tension, deformation, accuracy, position precision scatter
plot, dimensional precision scatter plot, area CPK, SPC data analysis,
summary report, CPK&GRR accuracy report, stencil expansion and contraction
coefficient comparison, normal distribution chart, etc.;
|
||||
| 54 |
Equipment requirements
|
Voltage
|
AC 220V ± 10% (single phase), 50/60Hz,
1000VA
|
|||
| 55 |
Air pressure
|
N/A
|
||||
| 56 |
Vibration
|
Class A vibration below 50dB
|
||||
| 57 |
Equipment service
|
Equipment service
|
One year warranty
|
|||
| 58 |
Equipment calibration cycle
|
Equipment calibration cycle
|
||||
| 59 |
Software upgrade service
|
Standard testing software with free
lifetime upgrades
|
||||
| 60 |
Service support
|
7*24, response within 4 hours
|
||||
| 61 |
Spare parts warehouse
|
Shenzhen, Suzhou, Chongqing, Taiwan,
Vietnam spare parts warehouses
|
||||
|
*Due to technical updates, the above
parameters may be slightly different from the actual equipment, and the final
interpretation right belongs to the manufacturer.
|
||||||
| 1 | Optional items |
3D stencil thickness measurement
|
The side 3D camera
microscopically and intuitively measures the thickness and quality of the cut
face wall of the stencil and stepped stencil Detection resolution: 0.4μm, measurement accuracy: ±2μm It can magnify the wall section of the Stencil
|
|||
| 2 |
Stencil information management
software system
|
Customized data and intelligent
management of the whole chain information of the Stencil, and can be modified
and customized according to requirements
|
||||
| 3 |
Automatic scraper straightness
inspection
|
It can automatically detect the
deformation, burrs and straightness of the scraper, and can customize the
detection fixture according to the scraper model
|
||||
