全功能:
开孔检测要求全覆盖;
显微直观钢网孔壁观测;
阶梯钢网厚度直观测量;
高精度张力测量方案;
全板开孔不良检查;
高精度:
高精度测量设备理念设计;
大理石平台、全铸造龙门结构;
高精度、高速度光栅尺反馈定位;
3条光栅尺,全闭环坐标定位技术;
全板扫描检测技术(针对钢网多孔、破损、变形);
高分辨率进口相机、镜头;
工艺研究窗口:
虚拟印刷功能:
钢网GERBER对比与分析;
PCB GERBER对比分析;
PCB 实物扫描与对比;
钢网实物扫描、检测、对比;
以上四点全照合对比分析;
全自动钢网检测机参数表
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序号
SN
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类型
Type
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项目
Item
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兴华炜
Sinhovo
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1 |
品牌
Brand
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研发时间
Time to market
|
2011年世界首创
The world's first in 2011
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2 |
检测规格
Inspection specification
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型号名称
Model
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T80 | T100 | ||
3 | 型号说明 | 500万像素 标准型 | 1200万像素 高配 | |||
4 |
检测用途
Inspection purpose
|
新钢网开口精度、质量检测、旧钢网清洗效果检测、异物检测、张力测量、钢网精度对比等
New Stencil opening accuracy, quality inspection, old Stencil cleaning
effect detection, foreign object detection, tension measurement, Stencil
precision comparison, thickness measurement
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5 |
检测项目
Inspection content
|
位置、尺寸、数量、异物、张力、毛刺、多孔
Position, size, precision, foreign body, tension, burr, porous
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6 |
整板多开孔检查
Full board multi-hole inspection
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检查整板多开孔
Full plate multi-hole inspection
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7 |
检测速度
Inspection speed
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0.7~1s/FOV | 0.7~1.2s/FOV | |||
8 |
检查精度
Inspection accuracy
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尺寸测量精度
Dimensional measurement accuracy
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6.9~8.6μm
(相同FOV内解析度:0.345μm)
6.9~8.6μm (within the same FOV resolution: 0.345μm)
(一个像素尺寸)
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4.6~6.9μm (相同FOV内解析度:0.345um)
4.6~6.9μm (within the same FOV resolution: 0.345um)
(一个像素尺寸)
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9 |
面积测量精度
Area measurement accuracy
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<1%,GR&R<5% | ||||
10 |
位置精度
Position accuracy
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GR&R<5%,光栅尺分辨率±1μm、定位精度:±10μm
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm
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11 |
定位采样位置
Locate the sampling location
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运动结构末端采样
Moving structure end sampling
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12 |
电机定位方式
Motor positioning mode
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绝对静止后采样
Absolute static sampling
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13 |
张力检测
Tension detection
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高精度张力计,任意多位置测试
精度: ±1N.cm,张力范围:0~60N
High-precision tensiometer, any multi-position Inspection
Accuracy: ±1N.cm, tension range: 0~60N
使用设备内部自带玻璃板校准和归零(Calibration and zeroing using the built-in glass plate
inside the device)
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14 |
最小检测开口
Minimμm detection opening
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100μm * 100μm |
最高50μm * 50μm (by 4.6μm)
Up to 50μm * 50μm (by 4.6μm)
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15 |
最小检测间距
Minimum detection distance
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80μm | 最高50μm | |||
16 |
最大检测开口
Maximum detection opening
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10mm * 7mm (by 6.9μm) | 15mm * 10mm (by 6.9μm) | |||
17 |
最大检测开口数量
Maximum number of detection openings
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50万 | 80万 | |||
18 |
光学系统
Optical system
|
相机
Camera
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500万像素相机
5 megapixel camera
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1200万像素相
12 mega pixel camera
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19 |
镜头
Lens
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10M
定制双侧远心光学镜头
10M custom double-sided telecentric optical lens
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12M 定制双侧远心光学镜头
12M Custom double-sided telecentric optical lens
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20 |
顶部光源
Top lighting
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环形LED顶光,同轴LED光源
Ring LED top light, coaxial LED light source
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21 |
底部光源
Bottom lighting
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高功率绿色同轴LED灯
High power green light coaxial LED light
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22 |
分辨率
Resolution
|
6.90~8.6μm /pixel | 4.6~6.9μm/pixel | |||
23 |
设备测量分辨率
Equipment measurement resolution
|
0.5μm | 0.4μm | |||
24 |
自动激光对焦、测距
Automatic laser focus, ranging
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自动激光对焦测距功能
Automatic laser focus ranging function
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25 |
FOV尺寸
FOV size
|
16.9*13.9mm~22*17mm |
18*13.8mm(by 4.6μm)
28.3*20.7mm(by 6.9μm)
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26 |
钢网规格
Stencil specification
|
最大网框尺寸
Maximμm frame size
|
813*813*60mm以下 | |||
27 |
最大测量范围
Maximμm measurement range
|
500*550mm | ||||
28 |
设备规格
Equipment Specifications
|
外观尺寸(L*W*H)Dimensions | 1245*1330*1445mm(以最终实际为准) | |||
29 |
重量
Weight
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<1080KG | ||||
30 |
设备结构
Equipment structure
|
零零级大理石平台+铸造结构,高精度测量保证
High-precision marble platform + casting structure,High-precision
measurement guarantee
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31 |
龙门结构
Gantry structure
|
全铸造龙门结构,寿命更好
Cast gantry structure for longer life
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32 |
传动系统
Transmission system
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直流电机+3光栅尺闭环控制、光栅尺分辨率±1μm
DC motor + 3 Grating closed loop control、grating scale resolution ±1μm
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33 |
计算机
Computer
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操作系统
Operating system
|
Windows 7/10 X64 专业版
Windows 7/10 X64 Professional Edition
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34 |
电脑、显示器
Computer monitor
|
E5
至强、32G、2TB+500G SSD、2G显卡、22' LCD
E5 Xeon、32G、2TB+500G 、22' LCD
|
E5 至强、64G、4TB+500G SSD、4G显卡、22' LCD
E5 Xeon、64G、4TB+500G、22' LCD
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35 |
软件功能
Software function
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编程方式
Programming mode
|
Gerber文件编程、CAD导入
Gerber file programming, CAD import
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36 |
Gerber
file读取时间
Gerber file read time
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20万孔以内:5S | 20万孔以内:3S | |||
37 |
Gerber
file操作响应时间
Gerber file operation response time
|
20万孔以内:0.3S | 20万孔以内:0.3S | |||
38 |
编程时间
Programming time
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1万孔以内:2~5分钟
Within 10000 holes:2 to 5 minutes
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39 |
离线编程
Offline programming
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离线编程
Offline programming
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40 |
自动编程
Automatic programming
|
具备自动编程及远程自动编程功能
It has automatic programming and remote automatic programming functions
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41 | Gerber file | RS-274、RS-274X | ||||
42 |
机种切换时间
Model switching time
|
小于2分钟,可按条码/RF读取程式
Less than 2 minutes, you can read the program by barcode/RF
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43 |
主要算法
Main algorithm
|
通过MARK矫正计算坐标位置
用矢量图像算法计算开口与实际Geber的几何位置与尺寸差异等
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening
and the actual Geber by vector image algorithm
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44 |
设备测试模式
Device Inspection mode
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离线测试
Offline Inspection
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45 |
测试内容选择
Inspection content selection
|
可根据A/R , W/T 参数选择测试内容、参数
Inspection content and parameters can be selected according to size, type,
A/R, W/T parameters
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46 |
测试方式
Inspection method
|
多种检测模式与测试级别设定
不同元件可分组分级别单独定义和测试,包含面积、尺寸、位置、张力等
Multiple detection modes and Inspection level settings
Different components can be individually defined and Inspectioned at the
component level,Including area, size, position, tension, etc
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47 |
检测数据库
Detection database
|
保存程式名称、条码、操作人员、开孔面积,尺寸、坐标、偏移量,张力数据、图片等
Save program name, barcode, operator, opening area, size, coordinates,
offset, tension data, images, etc.
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48 |
用户权限
User rights
|
可按客户需求定义用户权限级别
User privilege levels can be defined according to customer needs
|
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49 |
与公司内部系统串接
Connected to the company's internal system
|
支持数据上传,可按MES需求开放、定制数据接口、数据结构、通讯方式
Support data uploading, custom data interface, data structure,
communication method as required
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50 |
钢网条码扫描功能
Stencil barcode scanning function
|
通过扫描钢网条码读取程式和管理数据
Reading programs and managing data by scanning steel mesh barcodes
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51 |
钢网与PCB
Gerber对比
Stencil Gerber contrast PCB Gerber function
|
钢网GERBER与PCB Gerber对比功能,可检查钢网GERBER正确性
Stencil GERBER and PCB Gerber comparison function to check the correctness
of Stencil GERBER
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52 |
每片钢网历史记录
Stencil history
|
文件方式记录测试过程和结果数据,且可离线查看测试结果
File mode records Inspection process and result data, and can view
Inspection results offline
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53 |
SPC
数据统计软件
SPC data statistics software
|
位置、面积、大小、SPC数据分析、汇总报告、CPK&Grr精度报告、散点图、涨缩系数以及其他数据和图表
Position,area, size, SPC data analysis, summary reports, CPK&Grr
accuracy reports, scatter charts, expansion and contraction coefficients, and
other data and charts
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54 |
设备需求
条件
Equipment demand condition
|
电压
Voltage
|
AC 220V±10%(单相), 50/60Hz,1000VA
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
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55 |
气压
Air pressure
|
无需气压
No need for air pressure
|
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56 |
振动是否影响精度
Does vibration affect accuracy?
|
A级 50DB 以下振动不影响
Class A vibration below 50DB does not affect
|
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57 |
设备服务
Equipment service
|
保修期限
Warranty period
|
整机壹年保修
One year warranty
|
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58 |
设备校正周期
Equipment calibration cycle
|
一年一次或搬运设备后校正
Corrected after one year or after mobile device
|
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59 |
软件升级服务
Software upgrade service
|
标准测试软件 终身免费升级
Standard software lifetime free upgrade
|
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60 |
服务支持
Service support
|
7*24,4小时内响应
7*24, response within 4 hours
|
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61 |
备品仓库
Spare parts warehouse
|
深圳、苏州、重庆备品仓库
Shenzhen, Suzhou, Chongqing spare parts warehouse
|
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*因技术更新,以上参数可能与实际设备稍有差异,最终解释权归厂家所有。
* Due to technical updates, the above parameters may differ slightly from
the actual equipment,The final interpretation right belongs to the
manufacturer.
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选配项目 | ||||||
1 |
选配功能和配置项目
Optional functions and configuration items
|
开孔孔壁质量观测
Open hole wall quality observation
|
可选配 提供手动微观观测
Optiona Microscopic observation
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2 |
钢网、阶梯钢网厚度测量
Stencil and step Stencil thickness measurement
|
可选配 半自动显微直观测量钢网、阶梯钢网孔壁横切面厚度、质量
最高检测分辨率:0.4μm,测量精度:±4μm
Optiona Semi-automatic microscopic measurement of the thickness and quality
of the cross-section of the stencil and the stepped stencil hole wall
Detection resolution: 0.4μm, measurement accuracy: ±4μm
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3 |
钢网信息管理软件系统
Stencil Information Management Software System
|
可选配,可达到钢网的全链信息数据化、智能化的软件管理,并可按要求修改与定制
Optional, which can achieve data based and intelligent software management
of the entire chain of information of the stencil and can be modified and
customized as required
|
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4 |
刮刀直线度检查功能
Scraper straightness check function
|
可选配 按刮刀型号、外形定制专用检测治具
Optional Optional special Inspectioning fixture customized according to the
model and shape of the scraper
|