T系列钢网检测/测量机

全功能:

开孔检测要求全覆盖;

显微直观钢网孔壁观测;

阶梯钢网厚度直观测量;

高精度张力测量方案;

全板开孔不良检查;


高精度:

高精度测量设备理念设计;

大理石平台、全铸造龙门结构;

高精度、高速度光栅尺反馈定位;

3条光栅尺,全闭环坐标定位技术;

全板扫描检测技术(针对钢网多孔、破损、变形);

高分辨率进口相机、镜头;


工艺研究窗口:

虚拟印刷功能:

钢网GERBER对比与分析;

PCB GERBER对比分析;

PCB 实物扫描与对比;

钢网实物扫描、检测、对比;

以上四点全照合对比分析;


在线咨询
联系电话
技术参数

全自动钢网检测机参数表
Automatic Stencil inspection machine parameter table

序号
SN
类型
Type
项目
Item
兴华炜
Sinhovo
1
品牌
Brand
研发时间
Time to market
2011年世界首创
The world's first in 2011
2
检测规格
Inspection specification
型号名称
Model
T80 T100
3 型号说明 500万像素 标准型 1200万像素 高配
4
检测用途
Inspection purpose
新钢网开口精度、质量检测、旧钢网清洗效果检测、异物检测、张力测量、钢网精度对比等
New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement
5
检测项目
Inspection content
位置、尺寸、数量、异物、张力、毛刺、多孔
Position, size, precision, foreign body, tension, burr, porous
6
整板多开孔检查
Full board multi-hole inspection
检查整板多开孔
Full plate multi-hole inspection
7
检测速度
Inspection speed
0.7~1s/FOV 0.7~1.2s/FOV
8
检查精度
Inspection accuracy
尺寸测量精度
Dimensional measurement accuracy
6.9~8.6μm (相同FOV内解析度:0.345μm)
6.9~8.6μm (within the same FOV resolution: 0.345μm)
(一个像素尺寸)
4.6~6.9μm (相同FOV内解析度:0.345um)
4.6~6.9μm (within the same FOV resolution: 0.345um)
(一个像素尺寸)
9
面积测量精度
Area measurement accuracy
<1%,GR&R<5%
10
位置精度
Position accuracy
GR&R<5%,光栅尺分辨率±1μm、定位精度:±10μm
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm
11
定位采样位置
Locate the sampling location
运动结构末端采样
Moving structure end sampling
12
电机定位方式
Motor positioning mode
绝对静止后采样
Absolute static sampling
13
张力检测
Tension detection
高精度张力计,任意多位置测试
精度: ±1N.cm,张力范围:0~60N
High-precision tensiometer, any multi-position Inspection
Accuracy: ±1N.cm, tension range: 0~60N
使用设备内部自带玻璃板校准和归零(Calibration and zeroing using the built-in glass plate inside the device)
14
最小检测开口
Minimμm detection opening
100μm * 100μm
最高50μm * 50μm (by 4.6μm)
Up to 50μm * 50μm  (by 4.6μm)
15
最小检测间距
Minimum detection distance
80μm 最高50μm 
16
最大检测开口
Maximum detection opening
10mm * 7mm  (by 6.9μm)  15mm * 10mm  (by 6.9μm) 
17
最大检测开口数量
Maximum number of detection openings
50万 80万
18
光学系统
Optical system
相机
Camera
500万像素相机
5 megapixel  camera
1200万像素相
12 mega pixel camera
19
镜头
Lens
10M 定制双侧远心光学镜头
10M custom double-sided telecentric optical lens
12M 定制双侧远心光学镜头
12M Custom double-sided telecentric optical lens
20
顶部光源
Top lighting
环形LED顶光,同轴LED光源
Ring LED top light, coaxial LED light source
21
底部光源
Bottom lighting
高功率绿色同轴LED灯
High power green light coaxial LED light
22
分辨率
Resolution
6.90~8.6μm /pixel 4.6~6.9μm/pixel
23
设备测量分辨率
Equipment measurement resolution
0.5μm 0.4μm
24
自动激光对焦、测距
Automatic laser focus, ranging
 自动激光对焦测距功能
Automatic laser focus ranging function
25
FOV尺寸
FOV size
16.9*13.9mm~22*17mm
18*13.8mm(by 4.6μm)
28.3*20.7mm(by 6.9μm)
26
钢网规格
Stencil specification
最大网框尺寸
Maximμm frame size
813*813*60mm以下
27
最大测量范围
Maximμm measurement range
500*550mm
28
设备规格
Equipment Specifications
外观尺寸(L*W*H)Dimensions 1245*1330*1445mm(以最终实际为准)
29
重量
Weight
<1080KG
30
设备结构
Equipment structure
零零级大理石平台+铸造结构,高精度测量保证
High-precision marble platform + casting structure,High-precision measurement guarantee
31
龙门结构
Gantry structure
全铸造龙门结构,寿命更好
Cast gantry structure for longer life
32
传动系统
Transmission system
直流电机+3光栅尺闭环控制、光栅尺分辨率±1μm
DC motor + 3 Grating closed loop control、grating scale resolution ±1μm
33
计算机
Computer
操作系统
Operating system
Windows 7/10 X64 专业版
Windows 7/10 X64 Professional Edition
34
电脑、显示器
Computer monitor
E5 至强、32G、2TB+500G SSD、2G显卡、22' LCD
E5 Xeon、32G、2TB+500G 、22' LCD
E5 至强、64G、4TB+500G SSD、4G显卡、22' LCD
E5 Xeon、64G、4TB+500G、22' LCD
35
软件功能
Software function
编程方式
Programming mode
Gerber文件编程、CAD导入
Gerber file programming, CAD import
36
Gerber file读取时间
Gerber file read time
20万孔以内:5S 20万孔以内:3S
37
Gerber file操作响应时间
Gerber file operation response time
20万孔以内:0.3S 20万孔以内:0.3S
38
编程时间
Programming time
1万孔以内:2~5分钟
Within 10000 holes:2 to 5 minutes
39
离线编程
Offline programming
离线编程
Offline programming
40
自动编程
Automatic programming
具备自动编程及远程自动编程功能
It has automatic programming and remote automatic programming functions
41 Gerber file RS-274、RS-274X
42
机种切换时间
Model switching time
小于2分钟,可按条码/RF读取程式
Less than 2 minutes, you can read the program by barcode/RF
43
主要算法
Main algorithm
通过MARK矫正计算坐标位置
用矢量图像算法计算开口与实际Geber的几何位置与尺寸差异等
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm
44
设备测试模式
Device Inspection mode
离线测试
Offline Inspection
45
测试内容选择
Inspection content selection
可根据A/R , W/T 参数选择测试内容、参数
Inspection content and parameters can be selected according to size, type, A/R, W/T parameters
46
测试方式
Inspection method
多种检测模式与测试级别设定
不同元件可分组分级别单独定义和测试,包含面积、尺寸、位置、张力等
Multiple detection modes and Inspection level settings
Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc
47
检测数据库
Detection database
保存程式名称、条码、操作人员、开孔面积,尺寸、坐标、偏移量,张力数据、图片等
Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.
48
用户权限
User rights
可按客户需求定义用户权限级别
User privilege levels can be defined according to customer needs
49
与公司内部系统串接
Connected to the company's internal system
支持数据上传,可按MES需求开放、定制数据接口、数据结构、通讯方式
Support data uploading, custom data interface, data structure, communication method as required
50
钢网条码扫描功能
Stencil barcode scanning function
通过扫描钢网条码读取程式和管理数据
Reading programs and managing data by scanning steel mesh barcodes
51
钢网与PCB Gerber对比
Stencil Gerber contrast PCB Gerber function
钢网GERBER与PCB Gerber对比功能,可检查钢网GERBER正确性
Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER
52
每片钢网历史记录
Stencil history
文件方式记录测试过程和结果数据,且可离线查看测试结果
File mode records Inspection process and result data, and can view Inspection results offline
53
SPC 数据统计软件
SPC data statistics software
位置、面积、大小、SPC数据分析、汇总报告、CPK&Grr精度报告、散点图、涨缩系数以及其他数据和图表
Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts
54
设备需求
条件
Equipment demand condition
电压
Voltage
AC 220V±10%(单相), 50/60Hz,1000VA
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
55
气压
Air pressure
无需气压
No need for air pressure
56
振动是否影响精度
Does vibration affect accuracy?
A级 50DB 以下振动不影响
Class A vibration below 50DB does not affect 
57
设备服务
Equipment service
保修期限
Warranty period
整机壹年保修
One year warranty
58
设备校正周期
Equipment calibration cycle
一年一次或搬运设备后校正
Corrected after one year or after mobile device
59
软件升级服务
Software upgrade service
标准测试软件 终身免费升级
Standard software lifetime free upgrade
60
服务支持
Service support
7*24,4小时内响应
7*24, response within 4 hours
61
备品仓库
Spare parts warehouse
深圳、苏州、重庆备品仓库
Shenzhen, Suzhou, Chongqing spare parts warehouse
*因技术更新,以上参数可能与实际设备稍有差异,最终解释权归厂家所有。
* Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer.
选配项目
1
选配功能和配置项目
Optional functions and configuration items
开孔孔壁质量观测
Open hole wall quality observation
可选配 提供手动微观观测
Optiona Microscopic observation
2
钢网、阶梯钢网厚度测量
Stencil and step Stencil thickness measurement
可选配 半自动显微直观测量钢网、阶梯钢网孔壁横切面厚度、质量
最高检测分辨率:0.4μm,测量精度:±4μm
Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall
Detection resolution: 0.4μm, measurement accuracy: ±4μm
3
钢网信息管理软件系统
Stencil Information Management Software System
可选配,可达到钢网的全链信息数据化、智能化的软件管理,并可按要求修改与定制
Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required
4
刮刀直线度检查功能
Scraper straightness check function
可选配 按刮刀型号、外形定制专用检测治具
Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper